How to Choose the Right Conveyor Belt for Quarries

This equipment is in use in the quarrying industry and it plays a central role in the flow of operations in the industry. Right from transporting, screening and loading of material options, the efficiency and possible operational costs are determined by the Pásový dopravník. However, many quarries challenge themselves concerning wear, breakage, and the issue of finding a matching belt. This article is a professional direction how to select the correct conveyor belt for quarries by Kilomega.

1. Requirements for Conveyor Belts in Different Quarry Environments

1.1 High-Temperature Environments: Selecting Ant-static Resistant Conveyor Equipment

Another critical property important especially for the quarries handling high temperature materials such as limestone or slag is heat resistance.

- Recommended Materials:

- Heat resistant rubber types include EPDM Rubber hasta 150der

- Special coated materials

- Funkce:

Able to operate at material temperatures at and above 200 °C safe.

– Eliminates vulnerability to aging as well as formation of cracks resulting from exposure to heat.

1.2 High-Wear Environments: You have the choice of Wear Resistant Conveyor Belts

When there are many outlets where transportation of hard stones is often done, the Dopravní pásy are usually worn out.

- Recommended Materials:

- High-wear natural rubber

- Organic materials (e.g., polyurethane)

- Funkce:

Coatings of up to 8mm of wear resistance.

- Extends service life by 30%

1.3 Wet or Chemical Environments: Selecting the Right Conveyor Belts: Corrosive Environment Consideration

As for the wet climate, also true in some industries that utilize acids or alkalis, the ordinary belts may degrade via corrosion.

- Recommended Materials:

In Coating, Corrosion-resistant PVC or PU Material Should Be Used

- Funkce:

– Protects against wearing away from moisture or chemicals

They all sustain high rates of transportation productivity.

2. Basic Factors that Define Gumový dopravní pás Výběr

2.1 Tensile Strength and Layers

The tensile strength and layers place a direct relation to the load carrying capability of the belt.

- Tensile Strength: Select belts with tensile strength of not less than 10MPA.

- Layers: 3-4 layers for medium size quarries; 4-5+ layers for large and heavy quarries.

2.2 Width and Thickness

- Width: Decide with the size of the conveyor in mind; they are usually built in sizes 800mm, 1000mm or 1200mm.

- Thickness: Sturdier bases demand thick belts usually 8mm to 15mm in thickness.

2.3 Trvanlivost

High-quality Belts Often Feature:

Strengthening and impact strength

- Excellent impact resistance

3. Real-World Case Studies: Efficiency Improvements

Case 1: Saudi Arabia to Increase Heat-Resistant Conveyor Belt

One of the steel plants using standard rubber belts received frequent reports of belt failure attributed to heat build up. After switching to EPDM heat-resistant belts:

Reduction of belt life: Currently the belt lasts for fifty percent longer than the old belt.

- The annual maintenance costs is also has reduced by 30 percent.

Case 2: Optimization of wear resistant belt in Africa

A quarry that dealt with high-hardness stones had many belt replacements. By using high-wear natural rubber belts:

Belt service life has been improved and the belts can now last an additional 6 months.

– By increasing transportation efficiency by 20 percent.

4. Maintenance Tips: Pivotal to Extending the Durability of Those Belts

4.1 Pravidelné kontroly

Inspect frequently for tears, wear or surplus width and misalignment as well.

4.2 Čištění a péče

Such belt characteristics should also be maintained in a clean state to prevent accumulation or chemical deterioration of the material.

4.3 Výměna opotřebovaných součástí

- Roller, pulley as well as other parts, should be checked often and the worn ones replaced.